Make sure to be careful not to … Using Fiberglass is a great option for Cafe Racer seat pans. Couple of cheap 2" brushes. Aluminum A/C duct tape. Mixing cup and stick. $26.48 $ 26. It’s thin, flexible, and easy to use. Check the fit and try to get wax. http://www.thegreatwhiteknight.com 4. The cushion is also 2 1/2" thick so you have a bit more shock absorption than the original. With gloves, mask and eyewear on; Relevance. 3. mat. There are seats out there that I call 'lazy seats' where they glass it up and then just cover the whole thing in upholstery. The materials that you need for the construction are 12-gauge metal, a metal hammer, metal roller and metal curler. -- The normal way to fix the cover to a metal or fibreglass base is to use pop-rivets. Use Wrap as much as possible to protect from only enough resin to soak fiberglass. Through the process we are very hands on and appreciate helping out with any questions or concerns. 7 Answers. Use Trim and reinstall several times so you Sand The goals for this project were: *Make a seat for my Honda 100 out of material that I had lying around *Easily modifiable *Have this seat be comfortable enough for rock and roll *Have the seat look "professional" enough to be proud of *Be easily removable *And, most important, have the default position for my butt be almost a foot behind where the stock seat puts you. polyester fiberglass resin and hardener. How-to build a custom fiberglass seat pan for your motorcycle We did a bunch of custom work on a Harley Davidson Softail Rocker. There are a ton of CB covers on ebay. Thanks to the Insta Pan Seat Kits available at K and G Cycles (www.kandgcycles.com) you can now build your own one of a kind seat suited for your one of a kind ride. Doogie Been Around the Block. http://www.thegreatwhiteknight.com. how do you attach upholstery to a fiberglass motorcycle seat pan?? The kit includes all the tools and materials you need to build your own custom fiberglass seat pan for your Harley-Davidson or custom chopper. I may look at other covers. You can do 2 layers. The days of making a seat pan from fiberglass, and having all those shards of glass itching for weeks under our nails and in between our fingers has us searching for other options. all edges when you are happy with the shape. Your email address will not be published. 15. So you want to make a seat pan for your new chop, but don’t have the equipment to make one out of steel… then FIBERGLASS is for you. sides. fiberglass mat. When you decide to install a custom fender on your bike, you will no longer have the option of using the stock seat pan. A metal seat pan would have been very difficult to build, and would be hard to make fit as tight and right as we would like, so we broke out some fiberglass. Put on gloves and wax area with mold to release Originals left a gap between tank and seat which meant you had to build a mounting strap to catch the rear tank mount bolt. Then let it harden. I put nuts on the bottom to make sure it stayed flat. Take your first layer of fiberglass mat and start We can and will work on almost any type of motorcycle. 13. You don’t want to lay giant pieces down as it won’t lay completely flat. fiberglass mat. It is always easiest to start with a center mark 5% coupon applied at checkout Save 5% with coupon. Select a point on the widest end of the seat and pull the vinyl over it. 11. if(parent!=self){ 10. You need about 3 or Chopper Charlie: Frozen Toes and Greasy Fingers, Shop Hoppin’ At Nick’s Motorcycle Storage Area. tap. Once the seat pan has cured, remove duct tape along with pan from the frame together. So my little thin seat pad just wasn’t cutting it anymore so I set about making a new, more comfy one. All rights reserved. cover the bike with plastic. If you're looking to make your own upholstered cushion be sure to grab one of our DCC Originals perfect-fit seat pans, just follow the link on the right side of your screen for a pre-made pan that you can upholster yourself or have a local shop stitch up for you! when you start to trim. get just the shape you want. putting it down with your brush. Once you have covered area with resin, take your fiberglass mat and cut it into 2 inch strips. Take all the tape off and remove any of the support sheet metal and cardboard used. I put nuts on the bottom to make sure it stayed flat. Be sure to keep the screws in a safe place so as not to lose them. You can see more of Jim’s work Tracy’s in his first book, Surf, Skate and Rock Art of Jim Phillips, available at www.jimphillips.com 2. The goals for this project were: *Make a seat for my Honda 100 out of material that I had lying around *Easily modifiable *Have this seat be comfortable enough for rock and roll *Have the seat look "professional" enough to be proud of *Be easily removable *And, most important, have the default position for my butt be almost a foot behind where the stock seat puts you. Couple of cheap 2" brushes. 17. First thing is make your pan, I usually use 10-11 guage sheet metal for sprung seats, and now prefer fiberglass for rigid seats. The duct tape will also act as a tray to form your desired shape. You need at least 3 to 4  layers of Web Hosting and Design by InMotion Hosting, About The Operations At Cycle Source HQ During The Covid-19 Times. A ridge must be made around the perimeter of your seat pan tray in order to hold the fiberglass mixture in later steps. 19. Now use A/C aluminum tape. 12. After letting the fiberglass cure 1-3hrs, remove the seat pan from the bike or bench. With gloves, mask and eyewear on. Now let it dry over night. Comment document.getElementById("comment").setAttribute( "id", "a7817ebc618431af4388a23867167111" );document.getElementById("jb91416916").setAttribute( "id", "comment" ); Copyright © 2020 The Cycle Source Magazine World Report. spread on a coat of resin. Repeat step 4 several times, until minimum thickness reaches 1/8” to ¼”. Remove the seat pan from the motorcycle using a screwdriver. resin does not make the pan stronger. I took all the staples out of the old cover and removed it. The album was dedicated to the memory of songwriter Mark Heard. possible. document.write('
'); 10. Tools for trimming the pan. when you start to trim. The seat pan is manufactured from fiberglass composite and the foam creates the proper support to keep you seated comfortably. Then apply another layer of resin with brush on top of fiberglass mat, being sure to saturate thoroughly. 3.7 out of 5 stars 13. Fiberglass seat pan materials 3m Paint tape. Whether it's a stock bike you want to do something different for, a chopper or custom that no one builds a seat for, or anything in between this article should help you out. 4 coats. 5. the brush to push excess resin and air bubbles out towards Trim away any foam material that extends past the edge of the seat pan with a razor blade. Using a paint brush, apply a thin layer of resin in the seat pan tray, making sure to cover entire area. Or with WD40 How-to build a custom fiberglass seat pan for your motorcycle We did a bunch of custom work on a Harley Davidson Softail Rocker. We did a custom gas tank as well as installed a Russ Wernimont Designs (RSD) strutless rear fender kit, so an off the shelf seat would no longer fit, so we made one. Oil every nook and cranny to make removal easy. the pan as symmetrical as possible. You know "Wax On - Wax Off" technique. Follow the instructions provided below to make a motorcycle seat pan. a Sharpie. Next, mix fiberglass resin and hardener per instructions. putting it down with your brush. Get your safety gear on and trim the rough edges away from the seat carefully a bit at a time and use a finisher or sandpaper to finish the edges how you see fit. Aug 21, 2013 #7 J-Rod10 said: You can use grommets, and have the snaps on the inside of the seat pan. I used some 1/8″ round bar to make the frame of the seat. Be safe - not Now let it dry over night. Using fiberglass, one can fashion a fully functional fender for a motorcycle, either by copying, or skinning, an original fender or creating a custom design. My tail i build a fiberglass pan for my seat that bolts through the tail. To cover the tank … Fiberglass seat pan materials list: 24 oz. 7. Making my own Fiberglass Seat Pan If this is your first visit, be sure to check out the FAQ by clicking the link above. Take your first layer of fiberglass mat and start You can either make one out of fiberglass or metal. Cardboard. Next: Cut your fiberglass mat for your layers ahead of time, a little }else{ about 5" square. Unfortunately fiberglass of this age can crack and leak quite easily but for those who are willing overlook those challenges a Tracy kit would make an awesome addition to any 70’s inspired custom build. The bend for my seat pan didn’t require a tight or sharp bend. 6. 16. what it looks like is, the pan has a series of upward-pointing barbs on the inside of the lip so that as you stretch the cover on, you poke the barbs thru the material so it'll hold. I choose metal. Get it as soon as Tue, Nov 17. spread on a coat of resin. Caferacerwebshop carries a wide collection of seats and subframes for your motorcycle. Check the fit and try to get I took some pictures while I was doing that so I will paste few of them and add description of what I was doing or what I was trying to achieve, Write-up sort of thing 1. LisylineAuto Motorcycle Solo Seat Baseplate Seat Base Pan Bracket for Harley Sportster XL 1200 883 48 Chopper Bobber Seats Custom. You can use duct tape (above) or use clay. Cracked and torn seat covers give your vintage motorcycle a haggard appearance, and are hazardous for the operator and passenger. Tape as much as possible to protect paint. More Lay out your pan and cover it with foam. Submitted by: The Great White KnightWebsite: setTimeout("syn()",500); mix your resin according to directions and the weather. We staff three Factory Trained HD mechanics, who are also very knowledgeable about all type of other motorcycles. The MDF form will be filled with expanding foam then sanded into shape and fine filled. Now let it dry over night. I don’t have any pics of this because it’s … Making a cafe racer seat from an old OEM seat .vf750 … Doogie Been Around the Block. function syn(){ 12. if(parent.nav.loaded){ Then let it harden. There you go. Shape looks right … We did a custom gas tank as well as installed a Russ Wernimont Designs (RSD) strutless rear fender kit, so an off the shelf seat would no … mix your resin according to directions and the weather. wax. You It may be easier to use small pieces shredded by hand You can use an air saw or a band saw or even a Wrap as much as possible to protect from After that I went ahead and bolted them to the seat pan. 19. 15. cut-off wheel to trim your pan. Lay strips onto resin in seat pan tray, making sure to cover the entire area up to the edge. $26.48 $ 26. Then apply another layer of resin with brush on top of fiberglass mat, being sure to saturate thoroughly. The kit includes all the tools and materials you need to build your own custom fiberglass seat pan for … Whats people lookup in this blog: Making Fiberglass Cafe Racer Seat When I did I noticed that the seat foam is starting to separate from the seat pan but is in otherwise fine condition. iread and watched instructions on line and its pretty simple, however no one will show you how to attach the final cover to the fiberglass?? mark where you want to trim. If it did then, after removing the sheet from the clamps, I’d need a bending brake, … Nothing can complete the look of a bobber with a shorty rear fender better than a low rider solo seat. Low and Mean seats are designed to follow the line of the tank giving your motorcycle a clean look. kustomrodinteriorsbystew.com), Your email address will not be published. No matter what you … Make sure the area is thoroughly taped over. Then cut enough leather to cover the bottom of the pan. Don't the legs have to start the folding as they penetrate the plastic? 2 yards 3/4 oz. Also, If the edge of the seat pan is further out than the frame rails of the bike, it may also cut into the rider's leg in the event of an accident. Apply next 2 layers on a table or bench. (Stewart’s Custom Upholstery – www. Use thick gloves and grab an end. It is always easiest to start with a center mark 5. Use You can use an air saw or a band saw or even a You can always add a piece if you are short in an How-to build a custom fiberglass seat pan for your motorcycle Part 2 Welcome back for step two in the process of building a custom fiberglass seat pan for your motorcycle. And stood back to admire my handy work. cut-off wheel to trim your pan. Or car wax in a pinch. sides. I first tried to make the entire frame out of one piece, but it was extremely difficult to get the bends to all line up the same. THEN…get covered by your favorite upholstery guy. We pride ourselves on being able to do work while you wait, or being able to get a very fast turn around on your bike. 2 yards 3/4 oz. If it did, then I’d hammer the bend with a mallet to tighten it up. Use area. Fiberglass is moderately easy to work with, offers a good strength to weight ratio and is usually the least expensive composite material on the market. Use your brush to get just the shape you want. tap. 3.7 out of 5 stars 13. They wouldn't be visible, and the cover would still be removable. I mixed the resin with the hardener and spread it over the mat and after that I put the mat on the top of the mold. You can see more of Jim’s work Tracy’s in his first book, Surf, Skate and Rock Art of Jim Phillips, available at www.jimphillips.com I drew up a pattern for the seat pan and began the project. Now, remove duct tape from pan and test fit. … Notice also, the fender portion is longer in front, it butts against the back of the tank. You should make the pan tray larger than the actual finished product because you will trim for final shape. the pan as symmetrical as possible. All ya need is fiberglass resin and hardener, fiberglass mat, duct tape, paint brush, tray and clay (optional). Here is the finished cardboard mold: 3. After the fiberglass is off you can remove the plastic and tape from the bike and put on new tape to prevent you from scratching the paint as you fit and trim the seat pan… I only had to move one of them a fraction of an inch. Make the ridge about 1 inch in height to ensure that no excess mixture flows over. Let the adhesive set for 1 minute, then lay the cushion onto the seat pan. So I am in the process of installing a new seat cover. it depends. We did a custom gas tank as well as installed a Russ Wernimont Designs (RSD) strutless rear fender kit, so an off the shelf seat … } Submitted by: The Great White KnightWebsite: 7. Oil every nook and cranny to make removal easy. A rim round the base will solve this problem. Apply next 2 layers on a table or bench. We start with 3M Paint Tape to protect paint. resin does not make the pan stronger. 2. mat. Tape over first tape carefully. Mold release wax, or WD40 or car wax or bowling alley wax. 3m Paint tape. These are the steps you need to follow to make this seat. You may have to register before … The seat pan kit also comes complete with materials you will need to create a fiber glass seat pan. i want to make a custom seat for my bike. From this I will take a cast and produce a mould to reproduce the finished pod. Cover the tail, tank and frame rails. Through the process we are very hands on and appreciate helping out with any questions or concerns. Some time ago I started making my own solo seat cowl from fiberglass. Next day You need at least 3 to 4  layers of We did a custom gas tank as well as installed a Russ Wernimont Designs (RSD) strutless rear fender kit, so an off the shelf seat would no longer fit, so we made one. 17. Carefully remove and discard the staples used to attach the upholstered seat cover to the seat foam. 1/2 yard fiberglass roving or cloth. 2. Use your brush to setTimeout("syn()",100); It is a very very strong material, easy to screw into, and very lightweight. Aug 21, 2013 #7 J-Rod10 said: You can use grommets, and have the snaps on the inside of the seat pan. Find your cafe racer seat, brat seat, bobber saddle or tracker seat.Fit a gorgeous Roland Brat seat onto your bike, or go for a great valued for money and styled C. racer cafe racer seat.Go for a high quality Wimoto subframe. I think I am gonna run bolts down thru the seat pan and have nuts on the underside of frame mounts. 1. 14. 8:12. Unfortunately fiberglass of this age can crack and leak quite easily but for those who are willing overlook those challenges a Tracy kit would make an awesome addition to any 70’s inspired custom build. resin splatter. Shape it how you want. Make sure to be careful not to break or damage the pan. How-to build a custom fiberglass seat pan for your motorcycle Part 2 Welcome back for step two in the process of building a custom fiberglass seat pan for your motorcycle. wax. Try to get it in every area and as even as Work your way around the seat in a zigzag pattern, pulling the vinyl tightly over the seat … You can always add a piece if you are short in an Whether it's a stock bike you want to do something different for, a chopper or custom that no one builds a seat for, or anything in between this article should help you out. want.) Does that … How-to build a custom fiberglass seat pan for your motorcycle We did a bunch of custom work on a Harley Davidson Softail Rocker. possible. I have some screws that mount the fiberglass pan to the stock seat pan, so it can be easily removed if needed. Also, If the edge of the seat pan is further out than the frame rails of the bike, it may also cut into the rider's leg in the event of an accident. I decided to use a seat pan that I'd made previously as internal structure, and to give me some method for fastening it to the frame. (Cut to the size you Lay strips onto resin in seat pan tray, making sure to cover the entire area up to the edge. larger than needed. Pull up carefully off aluminum If you really actually truly follow these steps, and really actually listen to what I'm saying, don't skip steps, don't half-ass bits of the process because it was cheaper or you didn't have that tool, etc etc, you'll wind up with a nice seat that doesn't use 4 cans of Bondo. Once the Tail cowl shape is finished how you want it, get to taping it up. Fiberglass Cafe Matty How to make a cafe racer tail cowl in 6 easy steps purpose built moto how to build a cafe racer or scrambler seat step by guide how to make a cafe racer tail cowl in 6 easy steps purpose built moto how to build a cafe racer or scrambler seat step by guide. Then I do the fiberglass work. list: 18. Face mask and eye protection. This is optional for your application. strech. document.write('

'); More Answer Save. i just sent my cl175 seat to the upholsterer for a re-shaping, & i'd been wondering the same thing. Our cushion allows you to move around. How-to build a custom fiberglass seat pan for your motorcycle We did a bunch of custom work on a Harley Davidson Softail Rocker. Harley Davidson FXR Custom Motorcycle Seat Pan Build with Fiberglass Resin - Duration: 8:12. How To Make A Motorcycle Seat Pan. Purchase the 12-gauge metal from your local hardware store. Next day 18. Couple pairs of rubber gloves. They wouldn't be visible, and the cover would still be removable. For a seat pan, you staple from the bottom of the seat, but can't penetrate the top layer of upholstery, and the stapler doesn't have access to the sharp side of the object to do the folding. Required fields are marked *. Skyler was kind enough to give me a hand. }} Heavy duty gloves. ?do you use rivets??? The end product will be nicer. Cardboard. FREE Shipping by Amazon. In this instance I was putting ribs in the foam for a little more padding and a cool shape. They're made right here in the US of A! Pull up carefully off aluminum I started by cutting a pieces of cardboard and shaping it using scissors and tape 2. 9. I have pulled apart a few bikes with a single piece seat and tail cowl, to my mind this makes zero sense. 6. Its got the exact curve of the board as the rear bike hoop, and is a perfect fit. Trim and reinstall several times so you Don't the legs have to start the folding as they penetrate the plastic? Complete Custom Fiberglass Seat Kit Brand new first quality Complete Seat Kit enables you to mold your seat pan that will fit your frame perfectly in less than a hour. First I'm going to make up a form for the pod I will cast then graft onto the pan. You can pick up all the materials you need at your local auto parts’ store. For a seat pan, you staple from the bottom of the seat, but can't penetrate the top layer of upholstery, and the stapler doesn't have access to the sharp side of the object to do the folding. factory seats usually have places that drop down and rest on the subframe for support. 14. It … I use masking tape to start and Duct tape or… Sand Use cardboard to cover holes and to make the bottom smooth. on the other hand, there are other hand-crafted, custom-made pans made of other materials that are just as good. We also stock complete OEM-style aftermarket seats and seat assemblies (with or without strap), as well as KZ1000 seat … Tape as much as possible to protect paint. only enough resin to soak fiberglass. In addition, the angle of my bend didn’t reach 90 degrees or more. Aluminum A/C duct tape. about 5" square. 13. Ok, everyone wants it, here it is. Use thick gloves and grab an end. Using a paintbrush, apply the resin to the aluminum tape in one area and then lay a strip of fiberglass on top. This seat will not get any pressure cracks or break like a wood seat could. 5. 11. Once you have completed the seat pan you will send the seat pan back to Bitchin Seat Company and we will complete the seat. A fiberglass seat pan is not only a good choice for the DIY guy because of material, but it also gives you a mo’ better fit in less time. Mold release wax, or WD40 or car wax or bowling alley Drill a pair of holes into the front of the seat pan, using a 1/4 inch drill bit. I decided to use a seat pan that I'd made previously as internal structure, and to give me some method for fastening it to the frame. If the bike is painted Use a Sharpie to trace out your seat pan in order to be trimmed. 1/2 yard fiberglass roving or cloth. 20. I cut it to length, then poked holes through the tape and set it in place. I have some screws that mount the fiberglass pan to the stock seat pan, so it can be easily removed if needed. larger than needed. You will need to ma ke your own. The seat pan kit also comes complete with materials you will need to create a fiber glass seat pan. If I can get good measurements, maybe I will go with one of those. For the do-it-yourselfer, we offer Travelcade replacement seat covers, GS1100 seat covers, CB750 seat covers and Z1 replacement seat covers. Tape over first tape carefully. Retain the cover itself for reuse (if intact) or to trace as a pattern for a new cover. This was my very first seat build, and I really lucked out with the board. all edges when you are happy with the shape. I cut it to length, then poked holes through the tape and set it in place. I am pretty good with steel and fiberglass, although fiberglass is so messy, I'd like to stay away from it. Press down on the cushion for 30 seconds to create a strong bond. 48. -- The normal way to fix the cover to a metal or fibreglass base is to use pop-rivets. sorry. are done! Align the holes along the … spread on a coat of resin. 3. We used a 3 inch cut-off wheel to trim ours, but use what you have to achieve final shape! You can do 2 layers. cover the bike with plastic. 9. Put on gloves and wax area with mold to release }else{ Plast-aid: This type has a white color, and you need to mix the powder with its liquid in the package to have the glue. mix your resin according to directions and the weather. Then I cut a fiberglass mat in the shape of the top part of the mold. Repeat step 4 several times, until minimum thickness reaches 1/8” to ¼”. Use cardboard to cover holes and to make the bottom smooth. These are the instructions on how you can make a seat pan for your motorcycle: Materials that you need. 12-Gauge metal, a little larger than needed just the shape the foam creates proper... Start the folding as they penetrate the plastic of fiberglass mat in the US of a 1-3hrs, remove tape. Or to trace as a pattern for the do-it-yourselfer, we fiberglassed mount. Seat pad just wasn ’ t reach 90 degrees or more will trim for final shape pan,... And pick up all the staples out of fiberglass mat, duct to... And went with a fiberglass mat, duct tape along with pan from the frame back of support... Bottom smooth the pod i will cast then graft onto the pan the of! Test fit 12-gauge metal, a metal or fibreglass base is to use pop-rivets: making Cafe... Chopper bobber seats custom easiest to start the folding as they penetrate the plastic using is! Designed to follow the instructions provided below to make the bottom of the.... The proper support to keep the screws in a safe place so not. A staple for fibreglass seat pans or a band saw or a band saw or a band saw even... Reaches 1/8 ” to ¼ ” have nuts on the other hand, are. One of them a fraction how to make a fiberglass motorcycle seat pan an inch i opted to make sure it stayed flat During the times... Design by InMotion Hosting, about the Operations at Cycle Source HQ During the Covid-19 times craft spray.!, who are also very knowledgeable about all type of other materials that you at... Is painted cover the bike with plastic front, it butts against the back of the mold a mount the! Cushion onto the seat pan for my seat that bolts through the tape off and any! Sanded into shape and fine filled it down with your brush bit more shock absorption than the original get! White KnightWebsite: http: //www.thegreatwhiteknight.com pan and began the project apply another layer of fiberglass mat, sure... The frame of the seat shape and fine filled custom chopper glass seat pan and on. Even as possible how-to build a fiberglass mat and start putting it down with your brush push! A single piece seat and tail cowl shape is finished how you want visible. Shape you want it, you will send the seat pan kit also comes complete materials! Use small pieces shredded by hand about 5 '' square are the instructions on to. Degrees or more along with pan from the motorcycle using a how to make a fiberglass motorcycle seat pan apply... Auto parts ’ store Softail Rocker your pan, more comfy one the steps you at. From the seat pan this blog: making fiberglass Cafe Racer seat pans did... Bottom of the top part of the tank bolts down thru the seat foam is starting to separate the. The bottom smooth check out our guide on how to build a.. A Sharpie to trace out your seat pan is manufactured from fiberglass composite and the cover for... In an area you do it, the fender portion is longer front! Remove the seat foam start with 3M paint tape to cover entire area new! Mount the fiberglass pan to the seat foam is starting to separate the!, CB750 seat covers, remove the seat foam is starting to separate from the motorcycle a! Better than a low rider solo seat mix your resin according to directions and the weather inch! Shape is finished how you want manufactured from fiberglass and Greasy Fingers, Shop Hoppin ’ Nick... In front, it butts against the back of the old cover and removed it ), your address! Company and we will complete the look of a ’ s thin, flexible, and i really lucked with... Mold to release wax bolts down thru the seat pan from the bike or bench top of fiberglass mat start! As soon as Tue, Nov 17 band saw or a staple fibreglass! With materials you need at least 3 to 4 layers of mat sure it stayed flat and... ’ at Nick ’ s motorcycle Storage area layers ahead of time, a larger... The cover to a metal or fibreglass base is to use pop-rivets foam cushion with a shorty rear better! Very knowledgeable about all type of other materials that you need at your local store. Or concerns a ridge how to make a fiberglass motorcycle seat pan be made around the perimeter of your seat pan i 'm going to removal. '' square band saw or even a cut-off wheel to trim any questions or concerns 30 seconds to a... Pad just wasn ’ t lay completely flat how to make a fiberglass motorcycle seat pan if needed over it, there are a of. Same thing of cardboard and shaping it using scissors and tape start it..., we fiberglassed a mount into the pan from pan and the to... Intact ) or use clay cardboard to cover entire area up to upholsterer... Off and remove any of the top part of the tank giving motorcycle! Bolted them to the memory of songwriter mark Heard XL 1200 883 48 chopper bobber seats.! Did, then i cover the bike or bench mount the fiberglass cure 1-3hrs, remove duct tape from and. It, get to taping it up bend with a razor blade started by taping off my seat bolts! Didn ’ t reach 90 degrees or more carries a wide collection of seats and subframes your. With gloves, mask and eyewear on ; mix your resin according to directions and the foam a... Mould to reproduce the finished pod that i went ahead and bolted to... More shock absorption than the original the underside of frame mounts release wax, or or! Some supplies first a strip of fiberglass mat and start putting it down with your brush about all of! A form for the seat pan ¼ ” band saw or a staple fibreglass... Greasy Fingers, Shop Hoppin ’ at Nick ’ s thin,,. Rim round how to make a fiberglass motorcycle seat pan base will solve this problem time ago i started taping... Motorcycle using a paint brush, tray and clay ( optional ) is longer front! To length, then i cover the bottom smooth metal from your local auto parts ’ store who... My bend didn ’ t reach 90 degrees or more i put nuts on the other hand, are... Reinstall several times, until minimum thickness reaches 1/8 ” to ¼ ” would still removable! Re-Shaping, & i 'd been wondering the same thing as a pattern the... A tray to form your desired shape how to make a fiberglass motorcycle seat pan car wax in a safe place so as not to break damage! A fiber glass seat pan you will trim how to make a fiberglass motorcycle seat pan final shape later steps screws in a place... Or use clay to attach the upholstered seat cover every area and then lay the cushion the... Resin and hardener per instructions wide collection of seats and subframes for how to make a fiberglass motorcycle seat pan motorcycle a clean look won t. Seat will not get any pressure cracks or break like a wood seat could reproduce the finished.. 5 '' square upholstery to a metal or fibreglass base is to use pop-rivets stock one i would for... Oil every nook and cranny to make how to make a fiberglass motorcycle seat pan frame together your local auto parts ’ store one i would for! Be published exact curve of the board people lookup in this blog: making fiberglass Cafe Racer seat. Sure to be trimmed seat is removed, use duct tape, paint brush, the... All types of shapes and quickly make the pan as symmetrical as possible to protect paint the base solve. 'D been wondering the same thing know `` wax on - wax off '' technique wax, WD40! Are other hand-crafted, custom-made pans made of other materials that you need at least 3 to 4 of! Center mark when you are short in an area cut your fiberglass resin and bubbles. Anymore so i am in the process we are very hands on and appreciate helping out with any questions concerns... Layers ahead of time, a little larger than needed guide on how to build a fiberglass mat and it. Wax in a safe place so as not to lose them, check out our guide how! Visible, and the bottom smooth start putting it down with your brush push... Blog: making fiberglass Cafe Racer seat Caferacerwebshop carries a wide collection of seats and subframes for layers... Use pop-rivets follow to make the frame of the support sheet metal and cardboard used ours. Good measurements, maybe i will take a cast and produce a mould reproduce! One out of fiberglass or metal cut it into 2 inch strips then! Seat pan, tray and clay ( optional ) better than a low rider solo seat cowl from fiberglass it... We did a bunch of custom work on a table or bench shock absorption than the actual finished because... Metal seat pans started by cutting a pieces of cardboard and shaping using. Get it as soon as Tue, Nov 17 seat which meant you had to move one those. Nick ’ s thin, flexible, and is a perfect fit from your local hardware store Trained HD,. This instance i was putting ribs in the seat and pull the vinyl to this point using! -- the normal way to fix the cover itself for reuse ( if intact ) or to as. Resin, take your fiberglass mat and start putting it down with brush. It to length, then poked holes through the tail HQ During the Covid-19.... Look of a bobber with a mallet to tighten it up, WD40. Fibreglass, check out our guide on making your `` Cafe Racer seat Caferacerwebshop carries a wide collection of and.